Project evidence
Commercial outcomes backed by engineering detail.
Real treatment routes, real equipment and clear evidence. We explain what was designed and achieved while protecting customer confidentiality.
Anonymous UK beverage manufacturerMembrane separation and recovery>£200kreported annual saving Trial ledseparation route proven first Full scaleautomated production plant Improvedproduct quality and consistency
Trialled, scaled and proven in production.
HydraFMT selectively recovered the required alcohol fraction while reducing unwanted colour, flavour and fermentation by-products. The full scale system met every design criterion and the customer reported annual savings above £200,000.
Confidential project: customer identity, formulation and detailed commercial inputs are withheld.
Read the HydraFMT case study
Anonymous chemical manufacturing projectBoiler feed project15 m³/htotal RO capacity 18 monthscalculated payback ≈5%gas bill reduction later reported Redundantequipment for uptime
River water replaced purchased utility water.
An anonymous chemical manufacturer replaced purchased utility water with a resilient, containerised 15 m³/h river water treatment plant.
Evidence language: payback was calculated during the project. The gas saving was an unexpected benefit reported by the customer after commissioning.
Read the complete case study
Anonymous manufacturing projectRinse water recovery7.5 m³/hprimary RO design flow <10 µS/cmrinse water quality target 95%primary RO design recovery Recoveredwater returned to the process loop
Low conductivity water returned to an aluminium coating process.
Hydra-Clear designed a two stage treatment and recovery route around a 7.5 m³/h Hydraconomy RO, rinse bath clarification, a recovery RO and mixed bed polishing.
Project basis: figures describe the design duty supplied by the customer. No unsupported financial saving is claimed.
Read the complete case reviewHigh integrity special builds
Mechanical engineering beyond standard treatment skids.
Nuclear grade project experience includes bespoke pressure filtration, water storage and handling, distribution assemblies and mobile point of use polishing.
Full aluminium project review
A staged recovery loop built around rinse quality and treatability.
The system was designed around an aluminium coating line requiring low conductivity water at the rinse baths. The recovery route separates settleable solids and heavy metals before membrane treatment and final polishing.
01Primary RO7.5 m³/h Hydraconomy supplies water below the 10 µS/cm rinse target
02Rinse collectionUsed rinse water is captured from the coating line
03ClarificationSettling and coagulation remove heavy metals and suspended solids
04Recovery ROClarified water is treated through a second Hydraconomy system
05Polish and returnMixed bed polishing prepares permeate for return to the primary RO feed
Recirculation: concentrate from the recovery RO returns to the settling and coagulation stage for a further pass. Collected solids are removed periodically for appropriate disposal.
Real Hydra-Clear engineering
Equipment, projects and service in practice.
A selection of Hydra-Clear equipment during manufacture and testing, installed process water projects, nuclear grade special builds and service work across the UK.
Customer identities are withheld where required. Images show Hydra-Clear equipment, engineering and service activity rather than generic stock systems.
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